Position Summary: Support product realization through cross-functional team collaboration. Responsible for managing portions of the new product design process in the research, selection and testing of thermoset materials.
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Primary/Essential Responsibilities:
* Supports the company in the material selection (epoxy, silicone, urethane, plastic) and process characterization required for the development of new product lines and supporting the maintenance of existing product lines.
* Applies principles of chemistry, physics, and material behavior to develop material specifications, design requirements and manufacturing process requirements.
* Assists in process development, refinement, and troubleshooting from project initiation through launch.
* Assists in the material and process specification development, authoring, and maintenance
* Leads the development of the material test laboratory, including equipment selection, process and procedure definition, and test method creation
* Work with the NPD team and the manufacturing team to produce prototype and production parts and assemblies in accordance with approved specifications
* Responsible for reviewing material test data and ensuring testing is in line with the plan and pre-test calculations and meets or exceeds G&W requirements.
* Perform engineering material analysis in design of new products and their subcomponents
* Interface with purchasing and vendors in the selection and approval of materials.
* Participate in the review of engineering designs and processes prior to the release to manufacture.
* Ensure that selected materials and processes meet project and company goals for cost efficiency and reliability.
* Performs failure analysis of components, systems and subsystems, life predictions, and prepares definition and requirement specifications. Reviews and approves subcontractor material processing procedures.
* Coordinates with test laboratory by writing test plans, evaluating vendor material products, documenting test results, and producing test reports.
* Assist in troubleshoot material related processes employed throughout the global company and evaluate potential changes or improvements to the processes.
* Analyze, select, or recommend materials for new or existing products or products returned from the field.
* Communicate effectively, both verbally and in writing.
* Work on multiple projects simultaneously and able to work well with others.
* Create technical reports and method development procedures or standard work to be reviewed by peers and department leadership.
* May perform other duties as assigned
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Required Qualifications:
* Degree in Material Science, Chemistry, Chemical Engineering, or Polymer Engineering (focus on thermosets a plus)
* 3-5 years with materials development, composites (Epoxy), project leadership:
o Experience working on highly technical and innovative projects with demonstrated ability to be constantly challenged with new problems.
* Strong technical knowledge required
o Properties of molded components and material properties.
* Familiar with new product development Stage Gate Process.
* Able to write technical documents, like test reports, engineering standards and technical papers.
* Able to read and interpret technical standards
* Able to effectively communicate (verbal, written, presentations) across all levels of the organization.
* Proven experience with computers; Microsoft Office, Microsoft Project or equivalents.
* Able to use small hand and power tools.
Preferred Qualifications: Describe qualifications preferred to enhance immediate job performance
* Degree or Masters in Materials Science, Chemistry, Chemical Engineering, or Polymer Engineering (focus on thermosets a plus)
* Medium and high voltage electrical industry experience
* Knowledge of Metallurgy, Chemistry, and/or associated processes.
* Familiarity with basic laboratory techniques and use of common instrumentation is preferred.
* The ideal candidate will have a history of creativity, innovation, and initiative. A self-starter driven to learn new methodologies.
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Physical Demands / Working Conditions:
* General Office Environment, PC use
* Light Lifting (occasional 25 lbs or less)
* Stooping
* Standing
* Heavy Lifting (frequent 25 lbs +)
Travel:
* Depending on location up to 50% travel to key plants and suppliers
* Appropriate travel documents (passports, etc) required