Mechanical Design Engineer, FSD Computer Product Design

Tesla's Full Self Driving computer is the backbone of our hardware autonomy platform and is the physical link between custom silicon and the rest of the vehicle. Our compute modules pack high-power chips into tight vehicle packaging, while balancing optimization of thermal, electrical, manufacturing, and service constraints. Tesla's fast-paced development environment creates opportunities to deliver novel and often-patented technologies to millions of vehicles, making a meaningful impact on the safety and sustainability of global transportation. As a Mechanical Design Engineer on this team, you will own the design of liquid-cooled vehicle compute assemblies all the way from the sensitive thermo-mechanical silicon stack-up to the structural mounting of the computer in the vehicle. You will collaborate deeply with other vehicle subsystems as well as silicon development and validation teams to deliver vertically integrated products that are among the most efficient in the world. We are seeking creative and self-motivated engineers with strong mechanical engineering fundamentals and first principles thinking, to take products through the design, prototype, manufacturing, test, and production ramp cycle.

• Own mechanical design of FSD computer assemblies: coldplates & coolant interfaces, enclosure castings & stampings, connectors, and related parts, including development of 3D CAD and 2D drawings
• Work closely with cross-functional teams to define product requirements, integrate and package multiple PCBAs in vehicle contexts, and develop cooling solutions for high performance custom silicon
• Perform tolerance analysis, Finite Element Analysis (FEA), and other simulations and analyses before releasing designs for production
• Conduct Design for Manufacturing (DFM) reviews with suppliers and support tooling bring up
• Optimize components for high volume production, while considering performance, design, integration, size, mass, assembly and more
• Participate in prototype builds, component fabrication, testing and validation efforts. Provide hands-on support at both prototype and production stages
• Support development of engineering and reliability test plans, test data analysis, and troubleshooting of design issues

• Degree in Mechanical Engineering or equivalent experience
• Demonstrated successful experience in mechanical engineering product development, including part design and in a manufacturing environment
• Knowledge of high-volume manufacturing processes such as injection molding, die casting, stamping, brazing, etc.
• Strong mechanical engineering fundamental knowledge including materials stress/strain, mechanics & statics, and heat transfer
• Self-motivated and detail-oriented personality with solid documentation and reporting skills
• Proficiency in tolerance analysis, quality control, data and statistical analysis, failure analysis, and GD&T
• Proficiency in CAD modeling and analysis; CATIA and ANSYS experience highly valued but not required
• Experience with PLM systems, engineering changes, deviations, BOM structuring, etc.
• 5-10% of travel is expected

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Medical plans > plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D
• Short-term and long-term disability insurance (90 day waiting period)
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.