Controls Engineering Technician, Cybercab, Injection Molding

As a Controls Technician at Tesla, you will play a pivotal role in commissioning, programming, and optimizing robotic automation on injection molding machines to enhance efficiency, quality, and safety in our fast-paced Cybercab Injection Molding shop. You will program and commission FANUC and KUKA robots integrated with ENGEL injection molding machines producing Cybercab components, along with supporting PLC and SCADA/HMI systems, collaborating closely with engineers and production teams to troubleshoot issues, implement improvements, and ensure seamless operations.

The ideal candidate is a hands-on problem-solver with a passion for innovation and sustainability. You thrive in dynamic environments, possess meticulous attention to detail, and excel at translating engineering concepts into actionable robot, controls, and process solutions. A proactive mindset, adaptability to evolving priorities, and a commitment to Tesla's mission of accelerating the world's transition to sustainable energy are essential.

• Program, teach, commission, and optimize FANUC and ABB robots on ENGEL injection molding machines and trimming stations for Cybercab production, including paths, I/O, EOAT, interlocks, recipes, and safety logic for stable, high-throughput output

• Develop, document, improve, and train teams on Manufacturing Instructions for Cybercab Injection Molding, PUR, plastic part assembly, trimming stations, dimensional control, and equipment processes, requiring hands-on process knowledge and clear communication of critical details

• Support engineering activities such as designing, validating, and refining Cybercab manufacturing and automation processes-including robot and ENGEL press integration-to improve throughput and reduce waste

• Collaborate with all cross-functional teams, including Production, Maintenance, Quality, and Engineering, to sustain and improve key process metrics

• Diagnose and resolve equipment, tooling, robot, controls, and workflow issues on FANUC/ABB robots, trimming stations, and ENGEL molding machines supporting Cybercab to minimize downtime

• Collect and analyze production data (e.g., cycle times, defect rates, alarms, downtime) to identify trends and recommend corrective actions

• Lead or support Kaizen events, root cause analyses, and Lean initiatives to eliminate bottlenecks; design, manage, deploy, and repair process tooling and parts

• 4+ years of experience in robot programming/commissioning, injection molding automation, industrial controls, automotive manufacturing, or a related industry

• Hands-on experience programming and commissioning industrial robots (FANUC, ABB, and/or KUKA preferred) integrated with injection molding machines (ENGEL preferred)

• Working knowledge of PLC and SCADA/HMI systems used to support robot and molding machine operation, troubleshooting, and process control

• Proficiency in interpreting engineering drawings, electrical/controls schematics, CAD models, and GD&T; familiarity with Lean Manufacturing, Industrial Engineering, or 5S methodologies

• Experience with automation data analysis (e.g., Excel) and advanced computer proficiency to rapidly learn robot teach pendants, PLC/HMI software, and new applications
  

• Ability to perform physically demanding work for extended periods of time, up to 12 hours a day

• Ability to stand and walk for up to 12 hours a day, including over varied and uneven terrain

• Frequently and repetitively, lift, push, and carry up to 35 lbs., including the ability to carry 20 lbs. up and down stairs

• Frequently and repetitively, bend, lift, and reach to install parts

• Stoop, lay, bend, reach, squat, kneel, crouch, twist, and crawl for extended periods of time, including up to 12 hours a day

• Climb and maintain balance on ladders, scaffolding, or other high structures

• Ability to identify issues in a work process and receive safety signals using sight, touch, and hearing

• Ability to wear Personal Protective Equipment, including but not limited to safety glasses, safety shoes, and bump cap, and adhere to prescribed safety rules and guidelines

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Medical plans > plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D
• Short-term and long-term disability insurance (90 day waiting period)
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program